So Easy, It's Almost Unfair
Implementing AmpliFill takes minutes, not days. No new equipment, no process changes, no headaches. Just add, mix, and save.
Three Simple Steps
Start saving money today with this straightforward process.
Calculate Dosage
Calculate your AmpliFill dosage based on your CaCO3 filler percentage in the recipe.
- AmpliFill 150: Total % CaCO3 ÷ 5 = % Dosage
- AmpliFill 300: Total % CaCO3 ÷ 10 = % Dosage
- Example: 30% CaCO3 = 6% AmpliFill 150 or 3% AmpliFill 300
Mix as Usual
Run your high-speed mixer at standard cycle. No special equipment or process changes needed.
- Use your existing high-speed mixer
- Standard mixing time (3-5 minutes)
- No temperature modifications required
Extrude & Save
Run your extruder as normal. Watch the savings roll in with improved output quality.
- No machinery modifications needed
- Same or improved processing temperatures
- Better surface finish, higher throughput
Why It's So Easy
AmpliFill was designed for seamless integration into existing production lines.
Zero Downtime
No production interruption to implement
No New Equipment
Works with your existing machinery
Immediate Results
See savings from the first batch
Better Quality
Improved surface finish and impact
Dosage Reference
Both grades deliver identical results. Select based on your application's density requirements. AmpliFill 300 is used at half the dosage of AmpliFill 150.
AmpliFill 150
For low-pressure applications (sewerage, conduits, profiles)
Lower cost option when density standards are flexible
Example: 25% CaCO3 filler
25 ÷ 5 = 5% AmpliFill 150
AmpliFill 300
For density-critical applications (pressure pipes, moulding)
Half the dosage - for strict density standards compliance
Example: 30% CaCO3 filler
30 ÷ 10 = 3% AmpliFill 300
Filler Increase Range
20-50% increase possible, adjusted based on your end product requirements
Packaging
Available in 25Kg Bags
Pro Tips for Best Results
Do: Pre-mix with Filler
For best results, pre-mix AmpliFill with your calcium carbonate before adding to the main compound.
Do: Start Conservative
Begin with the lower end of the dosage range and increase gradually to find your optimal loading.
Don't: Skip the Mixing Step
Ensure thorough mixing to achieve uniform distribution throughout your compound.
Don't: Exceed Recommended Dosage
More isn't always better. Stick to recommended dosages for optimal cost-effectiveness.